綠色開(kai)采(cai)(cai)是煤炭行業持續健(jian)康發展的(de)(de)必然之路。近幾年(nian)來,綠色充填開(kai)采(cai)(cai)技術(shu)的(de)(de)推廣應用,顛覆(fu)了傳統開(kai)采(cai)(cai)模式(shi),對(dui)礦區生態環境改善產(chan)生了重大影響。自2004年(nian)起(qi),淄礦集團開(kai)始(shi)進行充填開(kai)采(cai)(cai)技術(shu)攻關,2009年(nian)在濟北岱(dai)莊(zhuang)煤礦建(jian)成第一(yi)套(tao)膏體充填開(kai)采(cai)(cai)系(xi)統。歷經十(shi)余載探索(suo)研究,風雨(yu)磨(mo)礪(li)、持續融合,先后建(jian)成7套(tao)充填開(kai)采(cai)(cai)系(xi)統,累計置換煤炭680萬噸,增加產(chan)值30多億(yi)元,注冊成立了專業化公司,實現了產(chan)業化運作、智能化生產(chan)、規模化發展。
一、歷經十年艱辛探索,開辟充填發展之路
濟(ji)北礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)區作(zuo)為(wei)淄(zi)(zi)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)集(ji)(ji)(ji)團(tuan)的(de)(de)(de)(de)(de)支柱煤(mei)(mei)(mei)田,受城市建(jian)設壓覆影(ying)響(xiang),可(ke)采(cai)儲量銳減。如何實(shi)現(xian)壓覆煤(mei)(mei)(mei)炭(tan)資源有效回收(shou),努力延長礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)井(jing)服務(wu)年(nian)(nian)(nian)(nian)(nian)限(xian),成為(wei)擺在(zai)淄(zi)(zi)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)人(ren)面(mian)前(qian)的(de)(de)(de)(de)(de)重大(da)(da)課(ke)題。一(yi)(yi)是(shi)砥礪前(qian)行(xing),充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)發(fa)(fa)展(zhan)開(kai)(kai)辟新出(chu)路(lu)。面(mian)對(dui)濟(ji)北礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)區地面(mian)村莊(zhuang)稠密,井(jing)下條帶開(kai)(kai)采(cai)遺(yi)留大(da)(da)量煤(mei)(mei)(mei)柱的(de)(de)(de)(de)(de)現(xian)實(shi)問題。2004年(nian)(nian)(nian)(nian)(nian)初(chu),集(ji)(ji)(ji)團(tuan)公(gong)(gong)司著手(shou)在(zai)許廠、岱(dai)莊(zhuang)兩(liang)個(ge)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)井(jing)進行(xing)充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)試驗,利用(yong)5年(nian)(nian)(nian)(nian)(nian)時間完成了(le)管路(lu)安全(quan)輸送、充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)材料研(yan)發(fa)(fa)、充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)支架設計等關鍵課(ke)題攻(gong)關。2009年(nian)(nian)(nian)(nian)(nian),岱(dai)莊(zhuang)煤(mei)(mei)(mei)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)第一(yi)(yi)套充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)系(xi)統(tong)建(jian)成投產(chan)(chan),設計年(nian)(nian)(nian)(nian)(nian)生產(chan)(chan)能力60萬噸(dun),為(wei)濟(ji)北礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)區轉型(xing)發(fa)(fa)展(zhan)開(kai)(kai)辟了(le)新路(lu)子。二(er)是(shi)凝心聚力,邁開(kai)(kai)充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)發(fa)(fa)展(zhan)大(da)(da)步伐。在(zai)實(shi)現(xian)岱(dai)莊(zhuang)煤(mei)(mei)(mei)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)安全(quan)高效運行(xing)的(de)(de)(de)(de)(de)基(ji)礎(chu)上,為(wei)了(le)濟(ji)北礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)區的(de)(de)(de)(de)(de)可(ke)持續長遠發(fa)(fa)展(zhan),集(ji)(ji)(ji)團(tuan)公(gong)(gong)司面(mian)對(dui)煤(mei)(mei)(mei)價倒掛(gua)的(de)(de)(de)(de)(de)嚴峻形(xing)勢(shi),統(tong)一(yi)(yi)思想,果(guo)斷決策,2012年(nian)(nian)(nian)(nian)(nian)又先后建(jian)成許廠、葛(ge)亭煤(mei)(mei)(mei)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)兩(liang)套膏體充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)系(xi)統(tong),2014年(nian)(nian)(nian)(nian)(nian)建(jian)成埠村煤(mei)(mei)(mei)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)高水充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)系(xi)統(tong),2015年(nian)(nian)(nian)(nian)(nian)建(jian)成唐口煤(mei)(mei)(mei)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)原矸充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)系(xi)統(tong),初(chu)步形(xing)成了(le)以(yi)膏體、高水、原矸三(san)大(da)(da)充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)技(ji)術(shu)(shu)為(wei)支撐的(de)(de)(de)(de)(de)產(chan)(chan)業(ye)基(ji)礎(chu)。同時,2012年(nian)(nian)(nian)(nian)(nian)12月(yue)山(shan)東(dong)省科(ke)技(ji)廳批(pi)準淄(zi)(zi)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)集(ji)(ji)(ji)團(tuan)組(zu)建(jian)了(le)山(shan)東(dong)省充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)工程技(ji)術(shu)(shu)研(yan)究中心,2013年(nian)(nian)(nian)(nian)(nian)9月(yue)淄(zi)(zi)礦(kuang)(kuang)(kuang)(kuang)(kuang)(kuang)集(ji)(ji)(ji)團(tuan)依托研(yan)究中心,組(zu)建(jian)了(le)以(yi)綠(lv)色開(kai)(kai)采(cai)為(wei)研(yan)究方(fang)向(xiang)的(de)(de)(de)(de)(de)泰山(shan)學者專(zhuan)(zhuan)家團(tuan)隊。經(jing)過十余年(nian)(nian)(nian)(nian)(nian)的(de)(de)(de)(de)(de)探索發(fa)(fa)展(zhan),我們積累了(le)豐(feng)富(fu)的(de)(de)(de)(de)(de)技(ji)術(shu)(shu)與實(shi)踐(jian)經(jing)驗,培(pei)養了(le)一(yi)(yi)大(da)(da)批(pi)工程技(ji)術(shu)(shu)人(ren)員。2016年(nian)(nian)(nian)(nian)(nian)6月(yue),經(jing)能源集(ji)(ji)(ji)團(tuan)批(pi)準,注(zhu)冊成立了(le)“山(shan)東(dong)康格(ge)能源科(ke)技(ji)有限(xian)公(gong)(gong)司”,全(quan)面(mian)開(kai)(kai)啟(qi)了(le)充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)產(chan)(chan)業(ye)化(hua)發(fa)(fa)展(zhan)之路(lu)。三(san)是(shi)奮起揚帆,譜寫充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)發(fa)(fa)展(zhan)新篇(pian)章。康格(ge)公(gong)(gong)司成立后,制定了(le)“立足山(shan)東(dong)、服務(wu)全(quan)國,打造充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)行(xing)業(ye)一(yi)(yi)流服務(wu)商(shang)”的(de)(de)(de)(de)(de)發(fa)(fa)展(zhan)戰(zhan)略,三(san)年(nian)(nian)(nian)(nian)(nian)來公(gong)(gong)司已發(fa)(fa)展(zhan)成集(ji)(ji)(ji)充(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)技(ji)術(shu)(shu)服務(wu)、工程施(shi)工、設備制造、托管運營、技(ji)術(shu)(shu)培(pei)訓于(yu)一(yi)(yi)體的(de)(de)(de)(de)(de)專(zhuan)(zhuan)業(ye)化(hua)公(gong)(gong)司。目(mu)前(qian),已建(jian)成4個(ge)內部項(xiang)目(mu), 4個(ge)外(wai)部在(zai)建(jian)項(xiang)目(mu),并與多家國內大(da)(da)型(xing)煤(mei)(mei)(mei)業(ye)集(ji)(ji)(ji)團(tuan)達(da)成合作(zuo)意向(xiang)。
二、破解技術制約瓶頸,實現安全高效生產
針對充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)產(chan)(chan)能低、效(xiao)(xiao)(xiao)率低、成(cheng)(cheng)(cheng)本高(gao)(gao)等(deng)難(nan)題,我(wo)們(men)(men)分類(lei)施(shi)(shi)策、聚力攻關,著(zhu)力破(po)解(jie)了(le)(le)制(zhi)(zhi)約安全(quan)高(gao)(gao)效(xiao)(xiao)(xiao)生(sheng)產(chan)(chan)的(de)(de)瓶(ping)頸。一是膏體(ti)(ti)(ti)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)方(fang)(fang)面(mian)(mian)。在(zai)(zai)(zai)安全(quan)輸(shu)(shu)送上(shang)(shang),我(wo)們(men)(men)研發(fa)了(le)(le)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)管(guan)路壓力在(zai)(zai)(zai)線監(jian)測系(xi)統(tong),攻克了(le)(le)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)管(guan)路易堵塞、狀(zhuang)況(kuang)難(nan)控(kong)制(zhi)(zhi)、故(gu)障難(nan)判斷(duan)等(deng)諸多難(nan)題,做到(dao)了(le)(le)超千(qian)米大(da)(da)(da)(da)垂深(shen)和(he)(he)6000米遠(yuan)距離(li)安全(quan)輸(shu)(shu)送。在(zai)(zai)(zai)地(di)(di)表沉降(jiang)控(kong)制(zhi)(zhi)上(shang)(shang),通過研發(fa)使用(yong)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)隔離(li)支(zhi)架,實(shi)(shi)(shi)(shi)施(shi)(shi)帶(dai)壓充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian),面(mian)(mian)后(hou)充(chong)(chong)實(shi)(shi)(shi)(shi)率達到(dao)98%以上(shang)(shang),充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)體(ti)(ti)(ti)6小時即(ji)可(ke)實(shi)(shi)(shi)(shi)現(xian)(xian)自(zi)(zi)穩支(zhi)撐頂(ding)板(ban),控(kong)制(zhi)(zhi)早期強度(du)達到(dao)1.5兆帕以上(shang)(shang),實(shi)(shi)(shi)(shi)現(xian)(xian)了(le)(le)地(di)(di)表“零塌陷”。在(zai)(zai)(zai)生(sheng)產(chan)(chan)效(xiao)(xiao)(xiao)率上(shang)(shang),大(da)(da)(da)(da)力推行精益市場化(hua)(hua),制(zhi)(zhi)定(ding)(ding)(ding)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)崗位作(zuo)業(ye)(ye)標(biao)準,優(you)化(hua)(hua)工(gong)序(xu)流程(cheng)(cheng),實(shi)(shi)(shi)(shi)現(xian)(xian)了(le)(le)“作(zuo)業(ye)(ye)標(biao)準化(hua)(hua)、工(gong)序(xu)流程(cheng)(cheng)化(hua)(hua)”,達到(dao)了(le)(le)單面(mian)(mian)月(yue)產(chan)(chan)4萬(wan)噸(dun)的(de)(de)產(chan)(chan)能,充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)效(xiao)(xiao)(xiao)率不斷(duan)提(ti)升。在(zai)(zai)(zai)成(cheng)(cheng)(cheng)本控(kong)制(zhi)(zhi)上(shang)(shang),研發(fa)制(zhi)(zhi)定(ding)(ding)(ding)了(le)(le)系(xi)列(lie)(lie)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)材料(liao)(liao)配(pei)比(bi)方(fang)(fang)案,采(cai)(cai)(cai)(cai)用(yong)非(fei)等(deng)強充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)、無(wu)沉淀池、管(guan)路免清洗和(he)(he)快速(su)隔離(li)等(deng)技(ji)術,充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)增加(jia)成(cheng)(cheng)(cheng)本由(you)最初的(de)(de)150元(yuan)/噸(dun)降(jiang)至70元(yuan)/噸(dun)。二(er)是原矸(gan)(gan)(gan)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)方(fang)(fang)面(mian)(mian)。在(zai)(zai)(zai)大(da)(da)(da)(da)垂深(shen)投(tou)料(liao)(liao)上(shang)(shang),自(zi)(zi)主(zhu)研發(fa)安全(quan)投(tou)料(liao)(liao)系(xi)統(tong),開(kai)(kai)(kai)發(fa)井下矸(gan)(gan)(gan)石倉頂(ding)緩沖(chong)裝置(zhi),實(shi)(shi)(shi)(shi)現(xian)(xian)了(le)(le)大(da)(da)(da)(da)垂深(shen)投(tou)料(liao)(liao)井安全(quan)投(tou)料(liao)(liao)。在(zai)(zai)(zai)充(chong)(chong)實(shi)(shi)(shi)(shi)率上(shang)(shang),設計第三(san)代充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)支(zhi)架,加(jia)設后(hou)伸縮頂(ding)梁,試驗獲(huo)取搗實(shi)(shi)(shi)(shi)機構(gou)(gou)最合理的(de)(de)運行角度(du),實(shi)(shi)(shi)(shi)現(xian)(xian)了(le)(le)后(hou)部(bu)運輸(shu)(shu)機和(he)(he)夯實(shi)(shi)(shi)(shi)系(xi)統(tong)落(luo)料(liao)(liao)與(yu)搗實(shi)(shi)(shi)(shi)最佳配(pei)合,矸(gan)(gan)(gan)石接頂(ding)密實(shi)(shi)(shi)(shi),充(chong)(chong)實(shi)(shi)(shi)(shi)率達到(dao)90%以上(shang)(shang)。在(zai)(zai)(zai)提(ti)高(gao)(gao)產(chan)(chan)能上(shang)(shang),優(you)化(hua)(hua)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)工(gong)藝(yi),減少轉(zhuan)載環節,提(ti)高(gao)(gao)運輸(shu)(shu)系(xi)統(tong)自(zi)(zi)動化(hua)(hua)水平,實(shi)(shi)(shi)(shi)現(xian)(xian)了(le)(le)采(cai)(cai)(cai)(cai)充(chong)(chong)平行作(zuo)業(ye)(ye)。亭南煤(mei)(mei)礦充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)生(sheng)產(chan)(chan)能力達到(dao)100萬(wan)噸(dun)/年(nian),設計的(de)(de)年(nian)處(chu)理矸(gan)(gan)(gan)石200萬(wan)噸(dun)的(de)(de)原矸(gan)(gan)(gan)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)系(xi)統(tong),將于年(nian)底(di)在(zai)(zai)(zai)巴彥(yan)高(gao)(gao)勒煤(mei)(mei)礦建成(cheng)(cheng)(cheng)投(tou)產(chan)(chan)。三(san)是高(gao)(gao)水充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)方(fang)(fang)面(mian)(mian)。針對高(gao)(gao)水材料(liao)(liao)產(chan)(chan)物硫鋁酸鈣遇到(dao)二(er)氧化(hua)(hua)碳易發(fa)生(sheng)逆(ni)反(fan)應問題,我(wo)們(men)(men)通過大(da)(da)(da)(da)量(liang)實(shi)(shi)(shi)(shi)驗,利用(yong)外加(jia)材料(liao)(liao)改變(bian)(bian)其晶體(ti)(ti)(ti)結構(gou)(gou),成(cheng)(cheng)(cheng)功阻斷(duan)了(le)(le)逆(ni)反(fan)應,充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)體(ti)(ti)(ti)更加(jia)穩定(ding)(ding)(ding),有效(xiao)(xiao)(xiao)控(kong)制(zhi)(zhi)了(le)(le)圍巖變(bian)(bian)形,提(ti)高(gao)(gao)了(le)(le)高(gao)(gao)水充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)的(de)(de)可(ke)靠性,在(zai)(zai)(zai)埠(bu)村(cun)煤(mei)(mei)礦成(cheng)(cheng)(cheng)功回收底(di)板(ban)高(gao)(gao)承(cheng)壓水上(shang)(shang)煤(mei)(mei)炭資源90萬(wan)噸(dun)。十年(nian)來,淄(zi)礦集團在(zai)(zai)(zai)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)方(fang)(fang)面(mian)(mian)獲(huo)得了(le)(le)一系(xi)列(lie)(lie)重大(da)(da)(da)(da)突(tu)破(po),膏體(ti)(ti)(ti)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)生(sheng)產(chan)(chan)能力、垂直(zhi)輸(shu)(shu)送深(shen)度(du)、最遠(yuan)輸(shu)(shu)送距離(li)、原矸(gan)(gan)(gan)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)單面(mian)(mian)產(chan)(chan)能、原矸(gan)(gan)(gan)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)矸(gan)(gan)(gan)石處(chu)理能力等(deng)五項(xiang)(xiang)指標(biao)均為國內第一,共獲(huo)得國家級(ji)科(ke)技(ji)創新(xin)(xin)成(cheng)(cheng)(cheng)果1項(xiang)(xiang)、省部(bu)級(ji)科(ke)技(ji)創新(xin)(xin)成(cheng)(cheng)(cheng)果18項(xiang)(xiang),制(zhi)(zhi)定(ding)(ding)(ding)發(fa)布(bu)充(chong)(chong)填(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)(tian)開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)國家行業(ye)(ye)標(biao)準2件、山(shan)東省地(di)(di)方(fang)(fang)標(biao)準1件、企(qi)業(ye)(ye)標(biao)準4件,獲(huo)得授權發(fa)明專利16項(xiang)(xiang)、實(shi)(shi)(shi)(shi)用(yong)新(xin)(xin)型26項(xiang)(xiang),出(chu)版專著(zhu)3部(bu),成(cheng)(cheng)(cheng)為“國家面(mian)(mian)向2035重大(da)(da)(da)(da)科(ke)技(ji)專項(xiang)(xiang)”綠色開(kai)(kai)(kai)采(cai)(cai)(cai)(cai)課(ke)題組重要(yao)成(cheng)(cheng)(cheng)員。
三、聚力實施“一提雙優”,助推充填產業升級
按照集(ji)團(tuan)公司(si)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)產(chan)(chan)(chan)業(ye)(ye)(ye)發(fa)(fa)展(zhan)(zhan)規(gui)劃,我們加快產(chan)(chan)(chan)業(ye)(ye)(ye)布(bu)局,著力(li)(li)提(ti)升(sheng)產(chan)(chan)(chan)業(ye)(ye)(ye)生命力(li)(li),強(qiang)力(li)(li)推(tui)進(jin)智(zhi)(zhi)能(neng)化(hua)(hua)、產(chan)(chan)(chan)業(ye)(ye)(ye)化(hua)(hua)、規(gui)模(mo)化(hua)(hua)發(fa)(fa)展(zhan)(zhan),市場核心(xin)競爭(zheng)力(li)(li)進(jin)一(yi)(yi)(yi)步增強(qiang)。一(yi)(yi)(yi)是智(zhi)(zhi)能(neng)化(hua)(hua)推(tui)動充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)裝備(bei)升(sheng)級。堅持充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)走智(zhi)(zhi)能(neng)、無人(ren)(ren)、安全開(kai)(kai)采(cai)(cai)(cai)(cai)道路,做(zuo)優裝備(bei)智(zhi)(zhi)能(neng)升(sheng)級,開(kai)(kai)發(fa)(fa)了(le)(le)(le)國內(nei)(nei)首套(tao)智(zhi)(zhi)能(neng)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)系統(tong)(KG3000),在許廠煤(mei)礦(kuang)(kuang)建(jian)設(she)了(le)(le)(le)第一(yi)(yi)(yi)個“有(you)人(ren)(ren)巡視、無人(ren)(ren)值守”的(de)(de)智(zhi)(zhi)能(neng)化(hua)(hua)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)工作(zuo)面(mian),充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)期間人(ren)(ren)員(yuan)由22人(ren)(ren)降(jiang)低到(dao)(dao)6人(ren)(ren),效(xiao)(xiao)率提(ti)升(sheng)30%以上,實現(xian)了(le)(le)(le)減人(ren)(ren)、增效(xiao)(xiao)、保安,向充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)無人(ren)(ren)化(hua)(hua)方向邁進(jin)了(le)(le)(le)一(yi)(yi)(yi)大步。今年(nian)年(nian)底,充(chong)(chong)(chong)(chong)采(cai)(cai)(cai)(cai)裝備(bei)智(zhi)(zhi)能(neng)化(hua)(hua)、輔(fu)助運輸連(lian)續化(hua)(hua)、生產(chan)(chan)(chan)系統(tong)集(ji)約化(hua)(hua)、勞動組織高(gao)(gao)效(xiao)(xiao)化(hua)(hua)的(de)(de)巴彥高(gao)(gao)勒礦(kuang)(kuang)井“采(cai)(cai)(cai)(cai)-選(xuan)-充(chong)(chong)(chong)(chong)”一(yi)(yi)(yi)體化(hua)(hua)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)系統(tong)建(jian)成(cheng)投產(chan)(chan)(chan),將(jiang)成(cheng)為(wei)引領充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)行業(ye)(ye)(ye)高(gao)(gao)質量內(nei)(nei)涵(han)發(fa)(fa)展(zhan)(zhan)的(de)(de)一(yi)(yi)(yi)面(mian)旗幟。二(er)是延伸產(chan)(chan)(chan)業(ye)(ye)(ye)鏈(lian)提(ti)升(sheng)行業(ye)(ye)(ye)生命力(li)(li)。對充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)產(chan)(chan)(chan)業(ye)(ye)(ye)核心(xin)設(she)備(bei)、智(zhi)(zhi)能(neng)監(jian)控、添加材(cai)料等(deng)關鍵產(chan)(chan)(chan)品,采(cai)(cai)(cai)(cai)取自(zi)(zi)主設(she)計(ji)(ji)、自(zi)(zi)主研發(fa)(fa)、自(zi)(zi)主制作(zuo),形成(cheng)了(le)(le)(le)集(ji)設(she)計(ji)(ji)、建(jian)設(she)、制造、托管、售后(hou)(hou)、培(pei)訓為(wei)一(yi)(yi)(yi)體的(de)(de)全產(chan)(chan)(chan)業(ye)(ye)(ye)鏈(lian)綜合(he)服(fu)務體系。建(jian)立充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)管閥(fa)生產(chan)(chan)(chan)線,實現(xian)了(le)(le)(le)布(bu)料閥(fa)、保障閥(fa)、壓力(li)(li)監(jian)測閥(fa)等(deng)13種(zhong)產(chan)(chan)(chan)品的(de)(de)加工生產(chan)(chan)(chan);設(she)計(ji)(ji)生產(chan)(chan)(chan)的(de)(de)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)管路連(lian)接裝置(zhi),創造了(le)(le)(le)40MPa不滲漏的(de)(de)國內(nei)(nei)最高(gao)(gao)記(ji)錄;先后(hou)(hou)設(she)計(ji)(ji)開(kai)(kai)發(fa)(fa)四代(dai)膏體充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)和三代(dai)原矸充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)高(gao)(gao)效(xiao)(xiao)液壓支(zhi)架,研發(fa)(fa)KG01-KG04四種(zhong)系列充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)膠結新(xin)材(cai)料,形成(cheng)20多(duo)種(zhong)專(zhuan)利(li)產(chan)(chan)(chan)品,為(wei)提(ti)升(sheng)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)產(chan)(chan)(chan)業(ye)(ye)(ye)的(de)(de)生命力(li)(li)提(ti)供(gong)了(le)(le)(le)技(ji)術支(zhi)持。三是規(gui)模(mo)化(hua)(hua)發(fa)(fa)展(zhan)(zhan)提(ti)升(sheng)行業(ye)(ye)(ye)競爭(zheng)力(li)(li)。聚合(he)技(ji)術、人(ren)(ren)才、管理(li)優勢,建(jian)立三大充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)示范中(zhong)心(xin),形成(cheng)了(le)(le)(le)濟(ji)北礦(kuang)(kuang)區150萬(wan)噸/年(nian)、陜西彬長(chang)礦(kuang)(kuang)區100萬(wan)噸/年(nian)以及明年(nian)內(nei)(nei)蒙鄂爾多(duo)斯礦(kuang)(kuang)區230萬(wan)噸/年(nian)的(de)(de)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)生產(chan)(chan)(chan)能(neng)力(li)(li),屆時淄礦(kuang)(kuang)集(ji)團(tuan)內(nei)(nei)部(bu)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)生產(chan)(chan)(chan)能(neng)力(li)(li)將(jiang)達(da)到(dao)(dao)480萬(wan)噸/年(nian)。同(tong)時,我們始(shi)終秉承(cheng)“以客戶為(wei)中(zhong)心(xin)”的(de)(de)服(fu)務理(li)念和“共同(tong)成(cheng)長(chang)”的(de)(de)合(he)作(zuo)思(si)想,不斷加大外部(bu)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)業(ye)(ye)(ye)務開(kai)(kai)發(fa)(fa)與技(ji)術推(tui)廣,受到(dao)(dao)充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)市場的(de)(de)高(gao)(gao)度關注,對淄礦(kuang)(kuang)康格品牌(pai)認(ren)可度越(yue)來(lai)越(yue)高(gao)(gao),先后(hou)(hou)承(cheng)接了(le)(le)(le)山(shan)東、山(shan)西、陜西、內(nei)(nei)蒙等(deng)多(duo)家礦(kuang)(kuang)業(ye)(ye)(ye)集(ji)團(tuan)11個礦(kuang)(kuang)井充(chong)(chong)(chong)(chong)填(tian)(tian)(tian)(tian)開(kai)(kai)采(cai)(cai)(cai)(cai)技(ji)術服(fu)務項目,產(chan)(chan)(chan)業(ye)(ye)(ye)規(gui)模(mo)年(nian)收(shou)入已突破2億元。
各位領(ling)導,雖(sui)然我(wo)(wo)們(men)在國內(nei)綠色(se)礦山建設方面(mian)取得了一些成果,但仍有不少難題急需我(wo)(wo)們(men)攻關(guan)破(po)題。我(wo)(wo)們(men)將以這次(ci)(ci)會議為(wei)契機,圍(wei)繞充填(tian)(tian)開(kai)(kai)采(cai)產業(ye)“兩提一降”(提產能、提效率(lv)、降成本),推動充填(tian)(tian)開(kai)(kai)采(cai)產業(ye)技術(shu)革命,提升充填(tian)(tian)產業(ye)發展的生命力。加強與(yu)兄弟單位和國內(nei)外相關(guan)行業(ye)的交流合作,力爭在國內(nei)國際充填(tian)(tian)開(kai)(kai)采(cai)領(ling)域取得更大突破(po),推動煤(mei)炭綠色(se)開(kai)(kai)采(cai)技術(shu)向(xiang)更高層次(ci)(ci)發展。