精細管理要效益 改革創新促發展
張文(wen)忠,現(xian)任玻纖集團沂水(shui)熱電公(gong)司(si)副總工(gong)(gong)程師,協(xie)助熱電公(gong)司(si)總經理(li)(li)分(fen)管(guan)(guan)生產、技(ji)術工(gong)(gong)作。該同志認(ren)真貫徹集團公(gong)司(si)各項規定,不(bu)斷強化(hua)基礎(chu)管(guan)(guan)理(li)(li)工(gong)(gong)作,立(li)足熱電公(gong)司(si)實際,深入(ru)開展管(guan)(guan)理(li)(li)提升(sheng)活動,全(quan)面查(cha)找、改進工(gong)(gong)作中存在的問(wen)題和不(bu)足,從細微(wei)處著手,全(quan)面量化(hua)目標責任,促進了公(gong)司(si)安全(quan)經濟(ji)運行(xing)水(shui)平(ping)的不(bu)斷提升(sheng)。
一、推行體制機制改革,優化生產組織管理。
熱(re)電公(gong)(gong)司自2003年投產(chan)以(yi)來,一(yi)直實(shi)行(xing)(xing)(xing)四值(zhi)三運轉,管理(li)人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan)也多年未變動,職工思想(xiang)依賴(lai)性強。7月(yue)份公(gong)(gong)司分(fen)管領導調整(zheng)后(hou),在熱(re)電公(gong)(gong)司強力(li)推行(xing)(xing)(xing)瘦身健體工程,作(zuo)為分(fen)管生(sheng)產(chan)技術(shu)方(fang)面,他配合(he)領導,自己首先轉變觀念,解決作(zuo)風漂(piao)浮(fu),思想(xiang)僵化、因(yin)循守舊、執行(xing)(xing)(xing)力(li)差等問題。同(tong)時(shi)圍繞(rao)生(sheng)產(chan)經營(ying)實(shi)際,制(zhi)定了人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan)合(he)并優化方(fang)案,實(shi)行(xing)(xing)(xing)一(yi)崗(gang)多職,一(yi)崗(gang)多責(ze),經過競聘(pin)上(shang)網,熱(re)電公(gong)(gong)司生(sheng)產(chan)經營(ying)機構精干、高效,原來的四個車(che)間合(he)并為二個車(che)間,淘汰(tai)3名中層(ceng)管理(li)人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan),對(dui)競聘(pin)上(shang)崗(gang)的中層(ceng)管理(li)人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan)實(shi)行(xing)(xing)(xing)目(mu)標責(ze)任管理(li),每(mei)天考核(he)工作(zuo)任務完(wan)成情況,提高了管理(li)人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan)的工作(zuo)責(ze)任感(gan)和壓力(li)感(gan)。車(che)間運行(xing)(xing)(xing)人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan)由四值(zhi)改為三值(zhi),運行(xing)(xing)(xing)崗(gang)位減員(yuan)(yuan)(yuan)(yuan)10人(ren)(ren)(ren)(ren),全部(bu)充實(shi)到新成立的安(an)修(xiu)(xiu)車(che)間,集中人(ren)(ren)(ren)(ren)力(li)資源(yuan),承擔廠內檢(jian)修(xiu)(xiu)任務,解決了原來各(ge)車(che)間維修(xiu)(xiu)人(ren)(ren)(ren)(ren)員(yuan)(yuan)(yuan)(yuan)少,大部(bu)分(fen)檢(jian)修(xiu)(xiu)任務依賴(lai)外委(wei)的局面,今年比去年節省維修(xiu)(xiu)費60余萬元。
在推行機構改革的(de)(de)過程中(zhong)(zhong),部(bu)分職工(gong)不理解(jie),背后說三道四,他堅持以身作(zuo)則,每天早(zao)(zao)上6點多鐘到廠,晚(wan)上近(jin)8點鐘才回(hui)家,總是(shi)第一個上班,最后一個下(xia)班,沒(mei)有禮拜(bai)天和節假日的(de)(de)概念,一般早(zao)(zao)中(zhong)(zhong)晚(wan)各到車間(jian)一次掌握安(an)全生產情況,及時(shi)安(an)排部(bu)署生產中(zhong)(zhong)存(cun)在的(de)(de)問題,以實(shi)際行動(dong)感化廣大管理人員,同時(shi)輔助嚴(yan)格的(de)(de)考核手(shou)段,解(jie)決管理隊(dui)伍中(zhong)(zhong)存(cun)在的(de)(de)突出(chu)問題,逐步轉變了職工(gong)思想,理順了機制(zhi)體制(zhi)。
二、實施安全保障工程,提升安全管理水平。
為確保(bao)實現(xian)安(an)(an)(an)全(quan)(quan)生產,他重新修訂完善了(le)(le)各項規章制度和(he)操作(zuo)規程,狠抓現(xian)場安(an)(an)(an)全(quan)(quan)監(jian)督(du)檢(jian)查和(he)落(luo)實整改力度,嚴格(ge)設備檢(jian)修安(an)(an)(an)全(quan)(quan)技(ji)術措施的編(bian)制、審批、學習(xi)、考(kao)試、落(luo)實等(deng)環(huan)節。嚴格(ge)責任追究,8月份以來對(dui)電廠(chang)出現(xian)的各類設備故(gu)障和(he)事故(gu),均(jun)按“四(si)不放過(guo)”的原則,進(jin)行(xing)(xing)了(le)(le)認真地分析和(he)處理。制定了(le)(le)職(zhi)(zhi)工(gong)安(an)(an)(an)全(quan)(quan)教(jiao)(jiao)育培(pei)訓(xun)管理辦(ban)法,成(cheng)立了(le)(le)兼職(zhi)(zhi)培(pei)訓(xun)教(jiao)(jiao)師(shi)隊伍,對(dui)電廠(chang)的爐、機、電、水四(si)大專業集中(zhong)進(jin)行(xing)(xing)了(le)(le)安(an)(an)(an)全(quan)(quan)教(jiao)(jiao)育培(pei)訓(xun),進(jin)行(xing)(xing)了(le)(le)事故(gu)應急演練,通過(guo)加強職(zhi)(zhi)工(gong)安(an)(an)(an)全(quan)(quan)教(jiao)(jiao)育培(pei)訓(xun),規范職(zhi)(zhi)工(gong)行(xing)(xing)為,提升了(le)(le)操作(zuo)技(ji)能和(he)安(an)(an)(an)全(quan)(quan)意識,推(tui)動了(le)(le)安(an)(an)(an)全(quan)(quan)管理工(gong)作(zuo)穩步健康(kang)發展。
三、強化生產經營管理,保證設備安全高效運行
堅(jian)(jian)持(chi)以熱定電原(yuan)則(ze),不追求發電量,提高(gao)熱電比,提高(gao)綜(zong)合(he)(he)效(xiao)(xiao)率(lv)(lv)。合(he)(he)理(li)調(diao)整機(ji)爐(lu)運(yun)行(xing)(xing)(xing)(xing)方(fang)式(shi),充分(fen)發揮背壓機(ji)組(zu)效(xiao)(xiao)率(lv)(lv)高(gao)的優勢,合(he)(he)理(li)分(fen)配機(ji)組(zu)熱、電負荷。為加強生(sheng)產經(jing)營過(guo)程(cheng)管理(li),提高(gao)效(xiao)(xiao)率(lv)(lv),他堅(jian)(jian)持(chi)每(mei)天(tian)深入生(sheng)產現(xian)場進(jin)行(xing)(xing)(xing)(xing)全面檢(jian)查(cha),了(le)解生(sheng)產情況(kuang)(kuang),設備運(yun)行(xing)(xing)(xing)(xing)狀況(kuang)(kuang),每(mei)天(tian)考核運(yun)行(xing)(xing)(xing)(xing)方(fang)式(shi)和(he)經(jing)濟(ji)(ji)運(yun)行(xing)(xing)(xing)(xing)參數(shu)(shu),充分(fen)利(li)(li)用統(tong)計數(shu)(shu)據(ju),每(mei)天(tian)測算利(li)(li)潤指標,進(jin)行(xing)(xing)(xing)(xing)進(jin)行(xing)(xing)(xing)(xing)經(jing)濟(ji)(ji)運(yun)行(xing)(xing)(xing)(xing)分(fen)析,找出(chu)存在(zai)的問題,及(ji)時(shi)進(jin)行(xing)(xing)(xing)(xing)調(diao)整運(yun)行(xing)(xing)(xing)(xing)方(fang)式(shi)和(he)經(jing)濟(ji)(ji)運(yun)行(xing)(xing)(xing)(xing)參數(shu)(shu),保證(zheng)了(le)全廠生(sheng)產系統(tong)始終處(chu)于最佳狀態。根據(ju)外(wai)(wai)網情況(kuang)(kuang)及(ji)時(shi)調(diao)整運(yun)行(xing)(xing)(xing)(xing)方(fang)式(shi),對外(wai)(wai)委檢(jian)修和(he)外(wai)(wai)網工程(cheng)實行(xing)(xing)(xing)(xing)統(tong)一管理(li),技術管理(li)、工程(cheng)預算和(he)商務合(he)(he)同各環(huan)節(jie)環(huan)環(huan)相扣,施(shi)工費(fei)用下(xia)降10-15%,節(jie)支(zhi)20余萬元。
四、綜合控制成本指標,提升盈利水平
為(wei)降低生(sheng)產成(cheng)本,重新(xin)規范和(he)(he)整頓入(ru)(ru)廠(chang)煤(mei)、入(ru)(ru)爐煤(mei)管(guan)(guan)理,嚴(yan)把取樣、化驗、檢斤關。加強煤(mei)炭(tan)(tan)和(he)(he)輔助(zhu)材(cai)(cai)(cai)料(liao)管(guan)(guan)理,嚴(yan)格(ge)(ge)控(kong)制(zhi)(zhi)采購(gou)價格(ge)(ge)和(he)(he)質(zhi)量,規范配煤(mei)摻燒制(zhi)(zhi)度(du)(du),最大限度(du)(du)降低煤(mei)炭(tan)(tan)成(cheng)本。嚴(yan)控(kong)材(cai)(cai)(cai)料(liao)使用(yong)與(yu)管(guan)(guan)理,嚴(yan)格(ge)(ge)材(cai)(cai)(cai)料(liao)計劃審批,杜絕計劃外采購(gou),制(zhi)(zhi)訂了材(cai)(cai)(cai)料(liao)以(yi)舊換(huan)新(xin)目錄和(he)(he)修舊利廢(fei)獎懲規定,材(cai)(cai)(cai)料(liao)費用(yong)包干獎懲辦法,并(bing)嚴(yan)格(ge)(ge)執行(xing),平均(jun)每月輔助(zhu)材(cai)(cai)(cai)料(liao)費降低了5萬(wan)元(yuan)(yuan)。堅(jian)持科技降本,挖潛節(jie)能潛力。針對(dui)3#機排氣溫(wen)度(du)(du)高的現狀,及時(shi)論證,安(an)裝了減(jian)溫(wen)器(qi)(qi),對(dui)1#機凝汽器(qi)(qi)換(huan)熱管(guan)(guan)進(jin)行(xing)了改(gai)造,同(tong)等(deng)條件(jian)下提高效率10%。對(dui)1#、2#、4#鍋(guo)爐的空(kong)預器(qi)(qi)、省煤(mei)器(qi)(qi)進(jin)行(xing)了徹底(di)整修,提高了鍋(guo)爐帶負荷(he)能力。同(tong)時(shi)確(que)定了7項節(jie)能技改(gai)項目,實施后(hou)年節(jie)約額達1000多萬(wan)元(yuan)(yuan)。
五、嚴格供熱管理,全面增收提效。
多年(nian)(nian)來,熱電公司承(cheng)擔縣城(cheng)供(gong)暖(nuan)(nuan)的(de)社會責任,但(dan)供(gong)暖(nuan)(nuan)市場混亂,盜暖(nuan)(nuan)現象屢(lv)禁不(bu)止。為徹(che)底改變(bian)這種(zhong)現狀,他在加大供(gong)暖(nuan)(nuan)宣傳力(li)度和(he)(he)服務質量的(de)同時(shi),對供(gong)熱面積和(he)(he)計量實(shi)行了(le)復核制度,完善了(le)收(shou)(shou)(shou)(shou)費制度,首次實(shi)行滯納金和(he)(he)違約金辦(ban)法,做到(dao)應收(shou)(shou)(shou)(shou)盡收(shou)(shou)(shou)(shou),應收(shou)(shou)(shou)(shou)必收(shou)(shou)(shou)(shou),今年(nian)(nian)供(gong)暖(nuan)(nuan)前完成(cheng)管(guan)道(dao)建設收(shou)(shou)(shou)(shou)費2000萬(wan)元(yuan),完成(cheng)供(gong)暖(nuan)(nuan)收(shou)(shou)(shou)(shou)費4000多萬(wan)元(yuan),供(gong)暖(nuan)(nuan)收(shou)(shou)(shou)(shou)費是往年(nian)(nian)同期的(de)4倍。
通過一系列的管理提(ti)升(sheng)(sheng)措施,在(zai)今年5-11月(yue)份(fen)工業蒸汽減少54%,機(ji)組單耗大幅提(ti)升(sheng)(sheng)的情況下,熱電公司實現安全(quan)生(sheng)產,截止(zhi)11月(yue)份(fen)累計(ji)完成利潤1693萬(wan)元,完成年度預算的326.8%,為公司轉型快速發展,改革改制奠定了堅實的基礎(chu)。