郭屯煤礦牢固樹(shu)立(li)“智能化工(gong)作面(mian)不是看的，而是干(gan)的”理念(nian)，堅持“裝備(bei)、系統、管(guan)理、素質”四并(bing)重(zhong)，統籌(chou)推進“裝備(bei)+系統”雙(shuang)輪驅動、“管(guan)理+激(ji)勵”雙(shuang)管(guan)齊(qi)下、“培訓+實(shi)操”齊(qi)頭(tou)并(bing)進三項重(zhong)點工(gong)作，智能化工(gong)作面(mian)實(shi)現常態化自動運(yun)行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝備(bei)可靠是(shi)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)化(hua)(hua)(hua)生產(chan)作(zuo)(zuo)業(ye)的(de)(de)基(ji)礎，系統(tong)穩(wen)定(ding)是(shi)工(gong)作(zuo)(zuo)面(mian)安全高效運轉的(de)(de)關鍵。一(yi)是(shi)更換工(gong)作(zuo)(zuo)面(mian)采(cai)(cai)煤(mei)機(ji)。將采(cai)(cai)煤(mei)機(ji)更換為MG500/1200-WD型(xing)智能化(hua)(hua)(hua)采(cai)(cai)煤(mei)機(ji)，具有基(ji)于(yu)互聯(lian)網的(de)(de)遠(yuan)程(cheng)監(jian)(jian)測、維(wei)護(hu)、故(gu)障診斷(duan)功能，實(shi)現(xian)對滾筒高度、采(cai)(cai)煤(mei)機(ji)位(wei)置(zhi)的(de)(de)監(jian)(jian)測和記憶截(jie)割(ge)功能，特別是(shi)在端頭(tou)截(jie)割(ge)作(zuo)(zuo)業(ye)中精確定(ding)位(wei)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)截(jie)割(ge)端點位(wei)置(zhi)、準確重復左右滾筒截(jie)割(ge)高度，實(shi)現(xian)采(cai)(cai)煤(mei)機(ji)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)及(ji)記憶截(jie)割(ge)功能的(de)(de)常態化(hua)(hua)(hua)應用，采(cai)(cai)煤(mei)機(ji)記憶截(jie)割(ge)率由65%提高至(zhi)(zhi)90%以上(shang)。二(er)是(shi)升(sheng)級改(gai)造液(ye)(ye)(ye)壓(ya)支(zhi)架(jia)(jia)。樹立以液(ye)(ye)(ye)壓(ya)支(zhi)架(jia)(jia)為核心的(de)(de)頂板管理(li)理(li)念，加(jia)裝天瑪電(dian)(dian)液(ye)(ye)(ye)控(kong)(kong)(kong)(kong)(kong)制(zhi)系統(tong)及(ji)相(xiang)關傳感器，更換帶位(wei)移傳感器的(de)(de)推移缸和反沖洗濾芯，并在鄰架(jia)(jia)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)、成組程(cheng)序自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)、自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)反沖洗等功能上(shang)，根(gen)據(ju)工(gong)作(zuo)(zuo)面(mian)實(shi)際生產(chan)工(gong)藝(yi)開(kai)發(fa)跟(gen)機(ji)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)化(hua)(hua)(hua)程(cheng)序，實(shi)現(xian)電(dian)(dian)液(ye)(ye)(ye)控(kong)(kong)(kong)(kong)(kong)制(zhi)系統(tong)及(ji)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)化(hua)(hua)(hua)跟(gen)機(ji)功能常態化(hua)(hua)(hua)運行，支(zhi)架(jia)(jia)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)跟(gen)機(ji)率由75%提高至(zhi)(zhi)95%以上(shang)。三是(shi)建(jian)設(she)工(gong)作(zuo)(zuo)面(mian)視頻(pin)監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)系統(tong)。搭建(jian)工(gong)作(zuo)(zuo)面(mian)工(gong)業(ye)以太網，建(jian)設(she)視頻(pin)系統(tong)，實(shi)現(xian)了(le)在順槽監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)中心對綜采(cai)(cai)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)化(hua)(hua)(hua)設(she)備(bei)的(de)(de)可視化(hua)(hua)(hua)遠(yuan)程(cheng)監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)和在線監(jian)(jian)測功能，具備(bei)全自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)和分機(ji)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)兩(liang)種模(mo)(mo)式，實(shi)現(xian)了(le)工(gong)作(zuo)(zuo)面(mian)設(she)備(bei)及(ji)視頻(pin)信息(xi)集(ji)中監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)的(de)(de)常態化(hua)(hua)(hua)應用。四是(shi)集(ji)成供(gong)液(ye)(ye)(ye)系統(tong)改(gai)造。將供(gong)液(ye)(ye)(ye)系統(tong)改(gai)進(jin)為“兩(liang)進(jin)一(yi)回”供(gong)液(ye)(ye)(ye)模(mo)(mo)式，支(zhi)架(jia)(jia)分段獨立供(gong)液(ye)(ye)(ye)，在生產(chan)過程(cheng)中，實(shi)現(xian)快速(su)、平穩(wen)拉架(jia)(jia)。采(cai)(cai)用變頻(pin)調速(su)技術(shu)，減(jian)(jian)少機(ji)械系統(tong)沖擊，實(shi)現(xian)乳化(hua)(hua)(hua)液(ye)(ye)(ye)泵站平穩(wen)啟動(dong)(dong)(dong)(dong)(dong)(dong)(dong)；減(jian)(jian)少電(dian)(dian)磁閥卸載次數，降低噪音、節能減(jian)(jian)排。五(wu)是(shi)兩(liang)順槽取消單體支(zhi)護(hu)。兩(liang)巷(xiang)超(chao)前采(cai)(cai)用單元支(zhi)架(jia)(jia)支(zhi)護(hu)，利用單軌吊進(jin)行挪移，提高了(le)勞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)作(zuo)(zuo)業(ye)安全系數，降低了(le)職工(gong)勞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)強度。生產(chan)班由16人縮(suo)減(jian)(jian)為12人，去除留(liu)巷(xiang)影響實(shi)際人員(yuan)10人，將工(gong)作(zuo)(zuo)面(mian)內(nei)作(zuo)(zuo)業(ye)人員(yuan)解放(fang)至(zhi)(zhi)順槽進(jin)行遠(yuan)程(cheng)監(jian)(jian)視或輔助(zhu)作(zuo)(zuo)業(ye)。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建(jian)立適應智(zhi)能化(hua)(hua)(hua)生(sheng)產的管(guan)理(li)(li)體(ti)系(xi)(xi)是(shi)(shi)日常運行(xing)的保(bao)證(zheng)。一是(shi)(shi)堅(jian)持跟(gen)班寫(xie)(xie)實(shi)。生(sheng)產副總(zong)、機(ji)電副總(zong)統(tong)籌(chou)負責智(zhi)能化(hua)(hua)(hua)工(gong)(gong)(gong)作(zuo)(zuo)面建(jian)設(she)，成(cheng)立寫(xie)(xie)實(shi)小組，安排專人(ren)跟(gen)班寫(xie)(xie)實(shi)，協(xie)調解(jie)決現場問題，特別是(shi)(shi)監督(du)采煤機(ji)司(si)機(ji)克(ke)服操作(zuo)(zuo)隨意性，順(shun)平頂底板(ban)，保(bao)證(zheng)支(zhi)架狀態，為(wei)采煤機(ji)記憶截(jie)割(ge)創造(zao)良好條(tiao)件，減少人(ren)工(gong)(gong)(gong)干預(yu)。二(er)是(shi)(shi)加強供液系(xi)(xi)統(tong)監管(guan)。頂板(ban)完(wan)好是(shi)(shi)工(gong)(gong)(gong)作(zuo)(zuo)面智(zhi)能化(hua)(hua)(hua)運行(xing)的前提，堅(jian)持支(zhi)架完(wan)好率向100%邁進(jin)，正(zheng)確(que)使用(yong)(yong)乳化(hua)(hua)(hua)液自動配比裝(zhuang)(zhuang)置和反沖洗過濾，嚴(yan)格對(dui)現場凈(jing)化(hua)(hua)(hua)水裝(zhuang)(zhuang)置進(jin)行(xing)水質檢測，并對(dui)乳化(hua)(hua)(hua)液濃度隨時抽檢，確(que)保(bao)液壓系(xi)(xi)統(tong)“血液”純凈(jing)。三是(shi)(shi)嚴(yan)格智(zhi)能化(hua)(hua)(hua)裝(zhuang)(zhuang)備(bei)開(kai)機(ji)率考(kao)(kao)核。制定(ding)下(xia)發《智(zhi)能化(hua)(hua)(hua)裝(zhuang)(zhuang)備(bei)開(kai)機(ji)使用(yong)(yong)率考(kao)(kao)核管(guan)理(li)(li)辦法》，每天調取設(she)備(bei)運行(xing)曲線(xian)、支(zhi)架跟(gen)機(ji)、煤機(ji)記憶截(jie)割(ge)的時間(jian)數(shu)據、自動化(hua)(hua)(hua)使用(yong)(yong)時間(jian)作(zuo)(zuo)為(wei)考(kao)(kao)核依據，與管(guan)理(li)(li)人(ren)員(yuan)工(gong)(gong)(gong)資掛鉤，月(yue)度工(gong)(gong)(gong)資由(you)機(ji)電礦長審核后發放，保(bao)障基層工(gong)(gong)(gong)區常態化(hua)(hua)(hua)使用(yong)(yong)。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是常(chang)態化(hua)開(kai)展崗位培訓。堅(jian)持“走出去、請進來”，先后組(zu)織專業(ye)(ye)技術(shu)人員(yuan)(yuan)(yuan)(yuan)及現(xian)場實(shi)(shi)(shi)操人員(yuan)(yuan)(yuan)(yuan)到(dao)付村(cun)煤(mei)礦、中國礦大(da)等單位學習交流，抽(chou)調機電(dian)(dian)維修骨干人員(yuan)(yuan)(yuan)(yuan)配合廠(chang)家(jia)技術(shu)人員(yuan)(yuan)(yuan)(yuan)進行(xing)(xing)聯合調試(shi)；同時，邀請廠(chang)家(jia)技術(shu)人員(yuan)(yuan)(yuan)(yuan)到(dao)現(xian)場，采用理論與實(shi)(shi)(shi)操相(xiang)結合、現(xian)場學與視頻(pin)學相(xiang)結合的(de)培訓模式(shi)，全面(mian)提升理論知識(shi)及實(shi)(shi)(shi)踐操作本領，為智(zhi)能(neng)(neng)化(hua)采煤(mei)工作面(mian)的(de)建設和(he)(he)運行(xing)(xing)打下了(le)基礎。二(er)是提升管理人員(yuan)(yuan)(yuan)(yuan)智(zhi)能(neng)(neng)化(hua)操作。生產(chan)副總、機電(dian)(dian)副總及業(ye)(ye)務(wu)科(ke)室(shi)管理人員(yuan)(yuan)(yuan)(yuan)必(bi)須掌握工作面(mian)記憶截割及三機理論知識(shi)，并能(neng)(neng)夠進行(xing)(xing)指導性(xing)操作；計劃開(kai)展業(ye)(ye)務(wu)科(ke)室(shi)管理人員(yuan)(yuan)(yuan)(yuan)理論和(he)(he)實(shi)(shi)(shi)操考試(shi)，嚴格落實(shi)(shi)(shi)排名獎罰，以此推進智(zhi)能(neng)(neng)化(hua)工作面(mian)建設。
