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經營管(guan)理(li)
當前位置: 京(jing)广航影视>>經(jing)營管理>>經營(ying)管理>>正文

【“兩化融合”經驗談】之三:郭屯煤礦以精益精細助推“兩化融合”落實落地
2021年(nian)08月(yue)29日     (點擊: )

郭(guo)屯煤礦以(yi)“三減三提”為目標,信息化為支(zhi)撐,價值鏈再造為抓(zhua)(zhua)手,堅持抓(zhua)(zhua)細抓(zhua)(zhua)實成本管控、創(chuang)效增盈等系列工(gong)作,努(nu)力建設具(ju)有(you)郭(guo)屯特色的(de)“兩化融合(he)”管理體系。

一、突出價值鏈管理,全面提升發展效率效益

堅持對生(sheng)產全(quan)流程進(jin)行系統性寫實、全(quan)方(fang)位優(you)化,梳理剔除(chu)價值(zhi)(zhi)鏈中非(fei)增值(zhi)(zhi)活動,提升補(bu)強增值(zhi)(zhi)活動,構建(jian)了煤質(zhi)管(guan)控、精(jing)益生(sheng)產、節能降耗、設備管(guan)理、精(jing)益營(ying)銷5條價值(zhi)(zhi)鏈。

1.強化精益煤質管理。突出(chu)(chu)(chu)全員抓煤(mei)(mei)(mei)(mei)質(zhi),深化源頭治理(li)、過程管控(kong)(kong)(kong)(kong),建立了控(kong)(kong)(kong)(kong)矸(gan)(gan)、控(kong)(kong)(kong)(kong)雜、控(kong)(kong)(kong)(kong)水(shui)(shui)“三(san)控(kong)(kong)(kong)(kong)”管理(li)體系。1-7月(yue)份精(jing)煤(mei)(mei)(mei)(mei)回(hui)收(shou)(shou)率(lv)48.94%,同比(bi)(bi)提(ti)(ti)高(gao)7.53%;商(shang)品煤(mei)(mei)(mei)(mei)綜合(he)回(hui)收(shou)(shou)率(lv)77.14%,同比(bi)(bi)提(ti)(ti)高(gao)7.57%,原煤(mei)(mei)(mei)(mei)發熱量(liang)4694大(da)卡(ka),較(jiao)去(qu)年(nian)(nian)7-10月(yue)份提(ti)(ti)高(gao)489大(da)卡(ka),實現(xian)(xian)(xian)煤(mei)(mei)(mei)(mei)質(zhi)創(chuang)(chuang)效9650萬元。特(te)別(bie)是(shi)(shi)4-6月(yue)份精(jing)煤(mei)(mei)(mei)(mei)平均產(chan)(chan)率(lv)56.3%,比(bi)(bi)去(qu)年(nian)(nian)7-10月(yue)份提(ti)(ti)高(gao)10.94%;商(shang)品煤(mei)(mei)(mei)(mei)平均產(chan)(chan)率(lv)83.45%,提(ti)(ti)高(gao)13.88%。一是(shi)(shi)控(kong)(kong)(kong)(kong)矸(gan)(gan)方面(mian)(mian)。加強支(zhi)(zhi)架完(wan)好率(lv)管控(kong)(kong)(kong)(kong),開(kai)展支(zhi)(zhi)架工(gong)(gong)現(xian)(xian)(xian)場實操培訓,嚴格落實帶(dai)壓擦頂(ding)移(yi)架,嚴防架前、架間、端頭漏(lou)矸(gan)(gan)。合(he)理(li)控(kong)(kong)(kong)(kong)制(zhi)工(gong)(gong)作面(mian)(mian)采高(gao),過斷層嚴格分(fen)(fen)層截(jie)割、分(fen)(fen)裝分(fen)(fen)出(chu)(chu)(chu);放頂(ding)煤(mei)(mei)(mei)(mei)見矸(gan)(gan)封口,減少矸(gan)(gan)石混(hun)入(ru)煤(mei)(mei)(mei)(mei)流;半煤(mei)(mei)(mei)(mei)巷(xiang)掘進嚴控(kong)(kong)(kong)(kong)巷(xiang)高(gao)、巷(xiang)寬,減少割矸(gan)(gan);巷(xiang)修(xiu)施(shi)工(gong)(gong)或全巖掘進時(shi),利用(yong)采區(qu)雙倉配(pei)置,嚴格煤(mei)(mei)(mei)(mei)矸(gan)(gan)分(fen)(fen)離(li)、分(fen)(fen)掘分(fen)(fen)出(chu)(chu)(chu)。特(te)殊情(qing)況實行(xing)人工(gong)(gong)揀矸(gan)(gan),原煤(mei)(mei)(mei)(mei)含(han)矸(gan)(gan)率(lv)由34.28%最低降至(zhi)15.82%。二是(shi)(shi)控(kong)(kong)(kong)(kong)水(shui)(shui)方面(mian)(mian)。各(ge)類生(sheng)(sheng)產(chan)(chan)設(she)備(bei)冷(leng)卻水(shui)(shui)接管外(wai)排,工(gong)(gong)作面(mian)(mian)有生(sheng)(sheng)產(chan)(chan)積(ji)水(shui)(shui)或老空水(shui)(shui)集中收(shou)(shou)集外(wai)排,噴霧(wu)、沖塵(chen)用(yong)水(shui)(shui)停機停水(shui)(shui),淋水(shui)(shui)區(qu)域的皮帶(dai)上方搭(da)設(she)防水(shui)(shui)雨棚,煤(mei)(mei)(mei)(mei)倉上口搭(da)設(she)擋水(shui)(shui)檐,特(te)別(bie)是(shi)(shi)膠(jiao)帶(dai)巷(xiang)積(ji)水(shui)(shui)區(qu)域每隔30m施(shi)工(gong)(gong)臨時(shi)排水(shui)(shui)點,嚴控(kong)(kong)(kong)(kong)散水(shui)(shui)進入(ru)煤(mei)(mei)(mei)(mei)流,7月(yue)份原煤(mei)(mei)(mei)(mei)全水(shui)(shui)降至(zhi)5.03%,有效提(ti)(ti)高(gao)了皮帶(dai)運行(xing)安(an)全系數和(he)精(jing)煤(mei)(mei)(mei)(mei)洗(xi)出(chu)(chu)(chu)率(lv)。三(san)是(shi)(shi)控(kong)(kong)(kong)(kong)雜方面(mian)(mian),提(ti)(ti)前標記及(ji)拆除端頭支(zhi)(zhi)護材料,防止錨桿(gan)混(hun)入(ru)煤(mei)(mei)(mei)(mei)流;加強除鐵(tie)器的維(wei)護保(bao)養和(he)清理(li),保(bao)證除鐵(tie)器正常使(shi)用(yong),避(bi)免鐵(tie)器二次(ci)進入(ru)煤(mei)(mei)(mei)(mei)流;生(sheng)(sheng)產(chan)(chan)現(xian)(xian)(xian)場及(ji)沿線設(she)置雜物(wu)回(hui)收(shou)(shou)箱,集中回(hui)收(shou)(shou)處理(li),并嚴格落實雜物(wu)倒追機制(zhi)。另外(wai),7月(yue)20日完(wan)成煤(mei)(mei)(mei)(mei)泥浮選系統改造后(hou),煤(mei)(mei)(mei)(mei)泥發熱量(liang)降低至(zhi)2700kcal/kg,降幅1300kcal/kg,精(jing)煤(mei)(mei)(mei)(mei)產(chan)(chan)率(lv)提(ti)(ti)高(gao)6.5%,預計年(nian)(nian)創(chuang)(chuang)效6000萬元。正加快施(shi)工(gong)(gong)一采區(qu)矸(gan)(gan)石倉,施(shi)工(gong)(gong)完(wan)成后(hou)將解決影(ying)響礦(kuang)井煤(mei)(mei)(mei)(mei)矸(gan)(gan)分(fen)(fen)離(li)的瓶頸,煤(mei)(mei)(mei)(mei)質(zhi)可由4000大(da)卡(ka)提(ti)(ti)升至(zhi)5200大(da)卡(ka),精(jing)煤(mei)(mei)(mei)(mei)洗(xi)出(chu)(chu)(chu)率(lv)由43.3%提(ti)(ti)高(gao)至(zhi)56.2%,減少主井提(ti)(ti)矸(gan)(gan)約5.5萬噸。

2.強化精益生產管理。一是突出科學高效過斷層。按照“一刀一剖面”,每日形成素描圖,通過準確研判斷層揭露情況,構建動態模型,調整支架角度,優化進刀方案。重點強化頂板管控,破碎區域提前注漿治理,實行支架二次注液,加強掛網防護,嚴格帶壓擦頂移架,工作面過斷層周期由28天縮減為19天,減少人工成本投入約39萬元;減少割矸量2.8萬噸。二是突出人工提效。建立“四提一減”分析法(提高放炮、支護、打眼、出矸效率,減少影響時間),對-670m輔(fu)助水(shui)平軌(gui)道巷生產流程進行全面分析,減少(shao)非(fei)增值活動,直(zhi)接工(gong)(gong)工(gong)(gong)效0.090米/工(gong)(gong),比(bi)定額工(gong)(gong)效提高(gao)13%。三(san)是突出洗(xi)(xi)選材(cai)料管控(kong)。對洗(xi)(xi)煤廠(chang)濃縮泵房加(jia)藥量進行寫(xie)實,根據洗(xi)(xi)選數據優化調整崗位工(gong)(gong)操作,噸煤泥藥耗控(kong)制在85g/t以下,較寫(xie)實前(qian)下降100g/t,節(jie)省藥劑費用約12萬(wan)元。

3.強化精益節能管理。重點從設備升級改造、避峰填谷、系統優化、制度管理、電費政策優化等五個方面制定節能降本管控措施,1-7月份同比減少892.91萬度,電費減少603.45萬元,噸煤電耗降低1.36kWh/t。一是堅持設備升級改造。-670m變電所加裝SVG補償裝置,線路損耗降低482KW,年節約電費342萬元。二是嚴格避峰填谷。合理調整生產時間,平均電價同比降低0.005元/度,節約電費42萬元。三是持續優化系統。減少10臺變壓器,減少礦井負荷最大尖峰值,電費同比減少150萬元;開展運輸寫實、皮帶標準化專項治理,皮帶負荷率提高0.64%,每月節約電費、人工費、材料費約4.1萬元;制定實施清污分離排水方案,每天可減少三灰水排放量1800m3,強化污(wu)水(shui)多級(ji)沉淀,噸水(shui)百米電(dian)耗比考(kao)核指(zhi)標降低(di)12%。四是加強節電(dian)制度管(guan)理。制定下發(fa)節電(dian)管(guan)理制度,將用(yong)電(dian)指(zhi)標分解至班組、頭面(mian),嚴(yan)格落(luo)實考(kao)核獎罰,累計(ji)節約電(dian)量2.4萬度。五是積極爭取電(dian)費(fei)政策優惠(hui),嚴(yan)格管(guan)控功(gong)率因數。

4.強化精益設備管理。一(yi)是提(ti)升設(she)(she)備(bei)(bei)(bei)(bei)全(quan)生命周期管理(li)(li)。依(yi)托設(she)(she)備(bei)(bei)(bei)(bei)管理(li)(li)共享平臺(tai),深化過程管控,對(dui)設(she)(she)備(bei)(bei)(bei)(bei)回交、領用(yong)、交接及時在(zai)設(she)(she)備(bei)(bei)(bei)(bei)平臺(tai)發(fa)起變動申請,設(she)(she)備(bei)(bei)(bei)(bei)周轉率(lv)同比提(ti)高18.8%,集團內(nei)(nei)部調(diao)撥設(she)(she)備(bei)(bei)(bei)(bei)5臺(tai),盤活資金62.84萬元(yuan)。二(er)是創(chuang)新設(she)(she)備(bei)(bei)(bei)(bei)租(zu)賃管理(li)(li)。對(dui)責任單(dan)位管轄范(fan)圍內(nei)(nei)的設(she)(she)備(bei)(bei)(bei)(bei)收取租(zu)賃費用(yong),增強全(quan)員設(she)(she)備(bei)(bei)(bei)(bei)管理(li)(li)意識,逐步消除設(she)(she)備(bei)(bei)(bei)(bei)閑(xian)置、維(wei)護(hu)不當造(zao)成的浪(lang)費。截止7月(yue)份通過對(dui)試點單(dan)位清查對(dui)賬,累計核(he)實閑(xian)置設(she)(she)備(bei)(bei)(bei)(bei)58臺(tai),市場化結算租(zu)賃費用(yong)1.57萬元(yuan)。三是規(gui)范(fan)設(she)(she)備(bei)(bei)(bei)(bei)維(wei)護(hu)管理(li)(li)。在(zai)提(ti)升、壓風(feng)、通風(feng)等主(zhu)系(xi)統(tong)安裝振動傳感器,采(cai)集點表(biao)數(shu)據建立機理(li)(li)模(mo)型,利用(yong)大數(shu)據分析手(shou)段定時推(tui)送(song)報警信息,將故(gu)障維(wei)修(xiu)(xiu)保養(yang)向超(chao)前維(wei)護(hu)保養(yang)轉變,減少設(she)(she)備(bei)(bei)(bei)(bei)事故(gu)率(lv),降低非計劃停(ting)產(chan)損失,年節約維(wei)修(xiu)(xiu)費用(yong)60余萬元(yuan)。

5.強化精益營銷管理。一(yi)是(shi)建(jian)立訂單式客(ke)戶維(wei)護看板(ban)。及(ji)時維(wei)護銷(xiao)售看板(ban)及(ji)煤(mei)炭(tan)產(chan)(chan)品預警(jing)看板(ban),分析市場(chang)變(bian)化(hua)規律(lv),服(fu)務、指(zhi)導(dao)礦(kuang)井生產(chan)(chan),實(shi)現(xian)(xian)銷(xiao)售看板(ban)管理。二是(shi)暢通銷(xiao)售渠(qu)道(dao)。所有副(fu)產(chan)(chan)品(洗矸和(he)低質煤(mei))均(jun)在自(zi)主開發(fa)的網(wang)絡平臺競價銷(xiao)售,1-7月份(fen)實(shi)現(xian)(xian)副(fu)產(chan)(chan)品增(zeng)收329.16萬(wan)元。三是(shi)深化(hua)智能管控。健全數字(zi)化(hua)驗室,避免重復(fu)列(lie)表、填寫質檢數據,提高工作效率;完善智能化(hua)煤(mei)場(chang)建(jian)設(she),實(shi)現(xian)(xian)遠程集控、無人(ren)(ren)(ren)管理,減少(shao)崗位(wei)工17人(ren)(ren)(ren),每(mei)年節約人(ren)(ren)(ren)工費約16.8萬(wan)元。

二、突出市場化運行,全面構建縱橫覆蓋的結算模式

以全(quan)面預(yu)(yu)算、全(quan)員績(ji)效(xiao)為引領,以價(jia)(jia)(jia)格為紐帶,利用(yong)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)價(jia)(jia)(jia)值規律(lv),構建了“九(jiu)大(da)要素(su)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)、五(wu)(wu)級(ji)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)主(zhu)體、四級(ji)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)交(jiao)易”的(de)(de)(de)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)化(hua)運(yun)(yun)行管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)框(kuang)架,將交(jiao)易劃分(fen)(fen)為量(liang)化(hua)收購、承責(ze)考核兩大(da)板塊,把內部工(gong)序之間的(de)(de)(de)關(guan)(guan)系轉(zhuan)(zhuan)變(bian)為等(deng)價(jia)(jia)(jia)交(jiao)換(huan)的(de)(de)(de)經濟(ji)關(guan)(guan)系,實(shi)(shi)現市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)化(hua)的(de)(de)(de)橫向覆蓋和縱向延伸。一是(shi)(shi)(shi)產品市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。采(cai)(cai)掘、巷(xiang)修工(gong)程全(quan)面推行招投標項目化(hua)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li),以此提(ti)(ti)(ti)(ti)高勞動效(xiao)率,降低成(cheng)本(ben)支出。掘進(jin)一工(gong)區(qu)承包2303軌道順槽掘進(jin)項目,工(gong)效(xiao)由(you)0.079米/工(gong)提(ti)(ti)(ti)(ti)高到(dao)0.110米/工(gong),增幅(fu)39.24%;人均工(gong)資(zi)(zi)(zi)(zi)由(you)9719元(yuan)(yuan)(yuan)/人增加到(dao)12264.5元(yuan)(yuan)(yuan)/人,增幅(fu)26.19%。二是(shi)(shi)(shi)物資(zi)(zi)(zi)(zi)供應市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。將年度材(cai)(cai)料費(fei)(fei)用(yong)指標分(fen)(fen)解到(dao)采(cai)(cai)掘、機(ji)電(dian)(dian)(dian)、技(ji)術、后勤及(ji)礦(kuang)(kuang)(kuang)控(kong)(kong)(kong)五(wu)(wu)個(ge)(ge)專業線,由(you)分(fen)(fen)管(guan)(guan)(guan)(guan)礦(kuang)(kuang)(kuang)領導(dao)自(zi)(zi)控(kong)(kong)(kong)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li);區(qu)隊(科室)費(fei)(fei)用(yong)由(you)區(qu)隊制(zhi)定內部考核辦法(fa),區(qu)隊自(zi)(zi)治(zhi)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li);班(ban)組(zu)將材(cai)(cai)料費(fei)(fei)用(yong)落實(shi)(shi)到(dao)個(ge)(ge)人,班(ban)組(zu)自(zi)(zi)主(zhu)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)。并利用(yong)精益物資(zi)(zi)(zi)(zi)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統(tong),實(shi)(shi)現材(cai)(cai)料管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)月(yue)初(chu)預(yu)(yu)算、實(shi)(shi)時管(guan)(guan)(guan)(guan)控(kong)(kong)(kong)、預(yu)(yu)警通(tong)報、重點(dian)分(fen)(fen)析、監督整改的(de)(de)(de)閉環管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)。三是(shi)(shi)(shi)租(zu)賃市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。對機(ji)電(dian)(dian)(dian)設(she)備(bei)(bei)及(ji)周轉(zhuan)(zhuan)物資(zi)(zi)(zi)(zi)實(shi)(shi)行租(zu)賃管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li),提(ti)(ti)(ti)(ti)高利用(yong)率,減(jian)少資(zi)(zi)(zi)(zi)金占用(yong)。1-7月(yue)份周轉(zhuan)(zhuan)物資(zi)(zi)(zi)(zi)通(tong)過租(zu)賃節約投入190.81萬元(yuan)(yuan)(yuan)。四是(shi)(shi)(shi)電(dian)(dian)(dian)力(li)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。運(yun)(yun)用(yong)能(neng)(neng)耗監測系統(tong),每天統(tong)計礦(kuang)(kuang)(kuang)井(jing)電(dian)(dian)(dian)費(fei)(fei)發生(sheng)情況,實(shi)(shi)現動態管(guan)(guan)(guan)(guan)控(kong)(kong)(kong)。對電(dian)(dian)(dian)費(fei)(fei)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)實(shi)(shi)行日清(qing)月(yue)結,指導(dao)各用(yong)電(dian)(dian)(dian)單(dan)(dan)位合理(li)(li)(li)(li)(li)選型、維護(hu)使用(yong)設(she)備(bei)(bei),提(ti)(ti)(ti)(ti)高設(she)備(bei)(bei)運(yun)(yun)行效(xiao)率。五(wu)(wu)是(shi)(shi)(shi)人力(li)資(zi)(zi)(zi)(zi)源市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。根據礦(kuang)(kuang)(kuang)井(jing)生(sheng)產接續,制(zhi)定月(yue)度、季(ji)度、年度定編定員方案,認真開展(zhan)人力(li)資(zi)(zi)(zi)(zi)源專項整頓,開展(zhan)區(qu)隊員工(gong)素(su)能(neng)(neng)測評,優化(hua)人力(li)資(zi)(zi)(zi)(zi)源結構。六是(shi)(shi)(shi)服務(wu)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。打造“一站(zhan)式(shi)(shi)”運(yun)(yun)輸(shu)服務(wu)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang),通(tong)過物料運(yun)(yun)輸(shu)數量(liang)、形式(shi)(shi)及(ji)距離寫實(shi)(shi),形成(cheng)交(jiao)易單(dan)(dan)價(jia)(jia)(jia),實(shi)(shi)行虛擬(ni)貨幣結算,提(ti)(ti)(ti)(ti)高輔助運(yun)(yun)輸(shu)設(she)備(bei)(bei)滿載(zai)率,運(yun)(yun)輸(shu)效(xiao)率提(ti)(ti)(ti)(ti)高10%。七是(shi)(shi)(shi)維修市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。機(ji)修廠在(zai)(zai)實(shi)(shi)現“班(ban)清(qing)班(ban)結”的(de)(de)(de)基礎上(shang),實(shi)(shi)行獨立核算、自(zi)(zi)負盈虧,進(jin)一步挖掘維修市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)潛力(li),設(she)備(bei)(bei)完(wan)(wan)好率提(ti)(ti)(ti)(ti)升(sheng)6.8%。八是(shi)(shi)(shi)洗(xi)銷市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。對洗(xi)選管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)及(ji)營銷管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)進(jin)行市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)化(hua)收購,對煤(mei)管(guan)(guan)(guan)(guan)科運(yun)(yun)銷單(dan)(dan)價(jia)(jia)(jia)按(an)(an)1.61元(yuan)(yuan)(yuan)/噸收購,對洗(xi)煤(mei)廠原煤(mei)入洗(xi)單(dan)(dan)價(jia)(jia)(jia)按(an)(an)0.73元(yuan)(yuan)(yuan)/噸、精煤(mei)洗(xi)選單(dan)(dan)價(jia)(jia)(jia)1.81元(yuan)(yuan)(yuan)/噸收購,激發自(zi)(zi)主(zhu)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)、自(zi)(zi)主(zhu)提(ti)(ti)(ti)(ti)升(sheng)效(xiao)能(neng)(neng)。九(jiu)是(shi)(shi)(shi)資(zi)(zi)(zi)(zi)金市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)。為確保(bao)市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)化(hua)工(gong)作的(de)(de)(de)深入開展(zhan),在(zai)(zai)實(shi)(shi)現公平(ping)交(jiao)易的(de)(de)(de)前(qian)提(ti)(ti)(ti)(ti)下,建立資(zi)(zi)(zi)(zi)金市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang),完(wan)(wan)善“以豐(feng)補歉”調節機(ji)制(zhi),區(qu)隊儲備(bei)(bei)賬戶實(shi)(shi)行月(yue)度核算、季(ji)度清(qing)算、半(ban)年兌現、年底(di)清(qing)零模式(shi)(shi),規范市(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)(chang)化(hua)運(yun)(yun)作。

三、突出“兩化融合”,全面建設精益精細管控體系

以(yi)市場化(hua)管理為基礎,以(yi)精(jing)益(yi)思想(xiang)植入(ru)和精(jing)益(yi)管理工具應用為手段,持續(xu)完善管理流程和經營機(ji)制,實現(xian)市場化(hua)、精(jing)益(yi)化(hua)管理相(xiang)互支撐、有機(ji)融合(he)。

1.堅持對市場主體進行精益提升。一是礦井層級。根(gen)據管理會計的(de)“量(liang)本利(li)”分析、全面預算(suan)管理,每天形成(cheng)以產(chan)量(liang)、收入、成(cheng)本支(zhi)出、利(li)潤完(wan)成(cheng)、現(xian)金流量(liang)等為主要內容的(de)經營管理簡報。圍繞利(li)潤目(mu)標,用(yong)會計語言說明(ming)經濟運行(xing)狀(zhuang)態(tai),建(jian)立數(shu)學模型(xing),

為(wei)生產(chan)決策提供依據(ju)。二是專業層級。通過市(shi)場(chang)結(jie)算(suan)鏈條,將安全生產(chan)、工(gong)程(cheng)質量、文明生產(chan)、“一通三(san)防”、防沖管(guan)(guan)理等(deng)(deng)精(jing)益(yi)(yi)生產(chan)項目,進(jin)行(xing)貨(huo)幣(bi)化管(guan)(guan)理,納(na)入市(shi)場(chang)化結(jie)算(suan),實(shi)現(xian)市(shi)場(chang)化、精(jing)益(yi)(yi)化融合(he)。三(san)是區(qu)(qu)隊層級。將成(cheng)(cheng)本(ben)控(kong)制中心下沉至區(qu)(qu)隊,根據(ju)人工(gong)費、材(cai)料費、電費、維修費等(deng)(deng)構成(cheng)(cheng)的標準成(cheng)(cheng)本(ben),建立(li)提效、節(jie)支(zhi)、增收的盈收自(zi)主(zhu)管(guan)(guan)控(kong)平臺,實(shi)行(xing)班(ban)清日(ri)結(jie)。每天形成(cheng)(cheng)“區(qu)(qu)隊盈收表(biao)”,提高(gao)工(gong)資(zi)分(fen)配透明度,實(shi)現(xian)自(zi)主(zhu)經營、自(zi)負(fu)盈虧(kui),減少成(cheng)(cheng)本(ben)管(guan)(guan)控(kong)責任(ren)盲區(qu)(qu)。四是班(ban)組層級。以集團公司(si)勞動定(ding)額(e)為(wei)基礎,制定(ding)“千分(fen)制”,實(shi)現(xian)勞動量化管(guan)(guan)理,統一區(qu)(qu)隊內(nei)部(bu)工(gong)資(zi)計(ji)(ji)分(fen)標準,提高(gao)班(ban)組自(zi)主(zhu)管(guan)(guan)理水(shui)平。五是員工(gong)層級。計(ji)(ji)劃通過OEC科學計(ji)(ji)分(fen),規范管(guan)(guan)理,實(shi)現(xian)日(ri)事日(ri)畢、日(ri)清日(ri)高(gao),打破區(qu)(qu)隊、班(ban)組層級的“大鍋飯”,營造提工(gong)效、減支(zhi)出、學技能(neng)的濃(nong)厚氛圍。

2.持續強化信息化支撐。一(yi)是上線精益薪(xin)酬管理(li)系統。在采掘區隊成(cheng)功(gong)運行,改(gai)變(bian)了過去使用電子表格管理(li)數據效率(lv)低、易(yi)丟(diu)失、難統計(ji)的(de)(de)現(xian)狀,提(ti)高了薪(xin)酬核算(suan)工作的(de)(de)透(tou)明度和(he)效率(lv),將精細化(hua)管理(li)的(de)(de)目標(biao)向班(ban)組(zu)、現(xian)場延伸,提(ti)高精細化(hua)管理(li)程(cheng)度,系統結算(suan)準確(que)率(lv)達到(dao)90%以上,并且實現(xian)職(zhi)工收入一(yi)鍵查詢。二是上線精益物資(zi)管理(li)系統。為材料消耗細化(hua)到(dao)班(ban)組(zu)、個人提(ti)供(gong)了信息化(hua)支(zhi)撐(cheng),實現(xian)了礦井對物資(zi)管理(li)的(de)(de)全生命周期業務(wu)流程(cheng)信息化(hua),減少(shao)了物資(zi)丟(diu)失及浪費現(xian)象,加快了周轉(zhuan)物資(zi)流轉(zhuan)。僅通(tong)過系統的(de)(de)自動利庫(ku)功(gong)能,1-7月盤活積(ji)壓物資(zi)268項,金額60.14萬元。

 

3.推行反對浪費自主改善。全(quan)面(mian)分析識別(bie)過(guo)量生產、運(yun)輸浪(lang)費(fei)、庫存(cun)浪(lang)費(fei)、等待浪(lang)費(fei)、過(guo)度(du)加(jia)工、不良品(pin)、動作浪(lang)費(fei)、管理浪(lang)費(fei)“八大(da)浪(lang)費(fei)”共計(ji)56項,各單位逐條制(zhi)定整(zheng)改措(cuo)施(shi),解決顯性(xing)和(he)隱性(xing)浪(lang)費(fei)點,優化價(jia)值流程。通過(guo)反對浪(lang)費(fei)活動,節約(yue)成本約(yue)56萬元(yuan),獎勵優秀(xiu)項目5200元(yuan)。

4.推行“7S”目視管理。“物(wu)資超市”劃區管理,清理長期積壓無利(li)用價(jia)值(zhi)物(wu)資27項(xiang),制作目視化看(kan)板(ban),提高收發物(wu)資效率,減少倉庫保(bao)管員(yuan)2人(ren),每年節(jie)約(yue)(yue)人(ren)工成(cheng)本約(yue)(yue)23萬元。開展機修廠工位定置(zhi)管理,減少了人(ren)、機、料的浪費,實現了安(an)全有(you)(you)保(bao)障、工效有(you)(you)提高、員(yuan)工職業(ye)素(su)養(yang)有(you)(you)提升。

 

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