魯西煤礦深(shen)入貫(guan)徹落(luo)實集團公(gong)司一(yi)系列(lie)成本管(guan)控指導思想,牢固樹立“成本致勝(sheng)”理(li)念,以全面預算管(guan)理(li)為抓手,對各項(xiang)成本費(fei)(fei)用(yong)前置(zhi)把關,杜絕不合理(li)成本費(fei)(fei)用(yong)預算資(zi)金列(lie)支。持續(xu)開展成本構(gou)成分析、系統運行(xing)寫實,選準突破口、找準著力點(dian),進(jin)一(yi)步強化成本管(guan)控內(nei)功。確保營業(ye)(ye)成本增長低于(yu)營業(ye)(ye)收入增長,成本費(fei)(fei)用(yong)利潤(run)率實現穩中有(you)升。
1-7月份,魯西煤礦職(zhi)工薪酬、折舊、維簡、安全(quan)、財務(wu)費用5項費用占煤炭總成本比(bi)重(zhong)同比(bi)減(jian)少6.77%,固定及相(xiang)對固定成本占比(bi)減(jian)少4.58%。
一、強化體系建設
制定(ding)《魯西煤礦“兩化融合”管(guan)(guan)理細(xi)化實施方(fang)案》《材料管(guan)(guan)理規定(ding)》《節(jie)(jie)能用(yong)電考(kao)(kao)核(he)細(xi)則》《物(wu)資(zi)管(guan)(guan)理辦法(fa)》《“四(si)金”占(zhan)用(yong)考(kao)(kao)核(he)辦法(fa)》《降(jiang)本(ben)(ben)增(zeng)效(xiao)(xiao)管(guan)(guan)理考(kao)(kao)核(he)辦法(fa)》等文件,重點(dian)圍繞人(ren)(ren)工成(cheng)本(ben)(ben)、材料成(cheng)本(ben)(ben)、能耗成(cheng)本(ben)(ben)、維修成(cheng)本(ben)(ben)等可變成(cheng)本(ben)(ben),持(chi)續開(kai)展工作寫實,定(ding)期召開(kai)月度經濟活動(dong)分(fen)析會,分(fen)析通(tong)報各(ge)項(xiang)成(cheng)本(ben)(ben)費(fei)(fei)用(yong)變動(dong)情況,找準成(cheng)本(ben)(ben)管(guan)(guan)控薄(bo)弱環(huan)節(jie)(jie),補(bu)齊成(cheng)本(ben)(ben)管(guan)(guan)控短板弱項(xiang),針對性整改提升。嚴(yan)格成(cheng)本(ben)(ben)考(kao)(kao)核(he)機制,材料費(fei)(fei)、電費(fei)(fei)、維修費(fei)(fei)嚴(yan)格實行定(ding)額(e)管(guan)(guan)理,加大成(cheng)本(ben)(ben)節(jie)(jie)超(chao)獎罰力度,考(kao)(kao)核(he)聯(lian)掛相(xiang)關業(ye)務(wu)科(ke)室及責(ze)任(ren)人(ren)(ren),1-7月累計(ji)考(kao)(kao)核(he)獎懲66人(ren)(ren)次,獎罰金額(e)3.47萬元(yuan),充分(fen)調動(dong)各(ge)級管(guan)(guan)理人(ren)(ren)員降(jiang)本(ben)(ben)增(zeng)效(xiao)(xiao)主動(dong)性和(he)創造性。
二、強化“兩化融合”降本
強化(hua)內部市(shi)場化(hua)管理,細化(hua)成本管理單元,層(ceng)層(ceng)壓實(shi)成本管理責任。按照“小組化(hua)管理、項目化(hua)落實(shi)”的(de)原則,對(dui)重(zhong)點成本攻關(guan)任務進(jin)行考核,有(you)效促(cu)進(jin)了工作效率提升。以工作寫實(shi)為抓(zhua)手(shou),從系統、設備、管理等方面找短板,持續優化(hua)相關(guan)技術(shu)流(liu)程及指標參數,促(cu)進(jin)精益化(hua)管理水平提升。
一(yi)是在(zai)快速掘進(jin)方(fang)面,結合(he)“掘進(jin)提(ti)升(sheng)(sheng)年(nian)”活動的要(yao)求,重新(xin)組織開展了(le)掘進(jin)現場寫(xie)實,優(you)化支護參數(shu),爆(bao)破(po)參數(shu),三(san)采軌(gui)道下山(shan)(shan)揭煤(mei)后(hou)優(you)化了(le)炮眼布置,提(ti)高了(le)循(xun)環(huan)進(jin)尺;加(jia)強設備(bei)維修人員的培訓(xun)力度,提(ti)升(sheng)(sheng)“快速掘進(jin)、一(yi)次成(cheng)(cheng)巷”水(shui)平,完成(cheng)(cheng)了(le)三(san)采、一(yi)采“猴車(che)”安裝、調試及三(san)采下山(shan)(shan)安全設施改造(zao),提(ti)高三(san)采掘進(jin)工(gong)作面的輔助運輸效(xiao)率,節約費(fei)用40余萬(wan)元;引進(jin)氣動單軌(gui)吊2臺、維修升(sheng)(sheng)級(ji)1臺、升(sheng)(sheng)級(ji)改造(zao)無極繩(sheng)絞車(che)1臺,提(ti)升(sheng)(sheng)了(le)掘進(jin)后(hou)路輔助運輸效(xiao)率。1-7月份,三(san)采膠帶下山(shan)(shan)掘進(jin)工(gong)效(xiao)提(ti)升(sheng)(sheng)17.3%、三(san)采軌(gui)道下山(shan)(shan)提(ti)升(sheng)(sheng)2.11%。
二是在高(gao)效(xiao)采(cai)煤方(fang)面,突出抓好生(sheng)產組織,嚴格執行(xing)(xing)生(sheng)產前(qian)(qian)(qian)確認制度(du)(du),時刻保(bao)持現(xian)場(chang)條件、裝(zhuang)備的良好狀(zhuang)態,保(bao)證(zheng)整個采(cai)煤工(gong)(gong)作高(gao)效(xiao)運行(xing)(xing)。目前(qian)(qian)(qian),煤機速度(du)(du)提高(gao)0.76米(mi)/分鐘(zhong),最高(gao)達到3.5米(mi)/分鐘(zhong)。根據(ju)觀(guan)測(ce)結果及(ji)時分析礦壓(ya)變(bian)化規律(lv),優化超(chao)前(qian)(qian)(qian)支(zhi)護(hu)(hu)設計,制定出最合適的超(chao)前(qian)(qian)(qian)支(zhi)護(hu)(hu)長度(du)(du),減(jian)(jian)少工(gong)(gong)作面兩順(shun)槽變(bian)形(xing)量,避免人(ren)員劈幫,節省工(gong)(gong)作時間;計劃在接續工(gong)(gong)作面順(shun)槽采(cai)用主動支(zhi)護(hu)(hu)代替單體液壓(ya)支(zhi)柱(zhu)形(xing)式,預計可減(jian)(jian)少支(zhi)護(hu)(hu)工(gong)(gong)6人(ren)。1-7月(yue)份采(cai)煤工(gong)(gong)效(xiao)增幅6%。
三(san)是在系統優(you)化方(fang)(fang)(fang)面,持續(xu)優(you)化皮(pi)(pi)帶運輸系統,在-300強力皮(pi)(pi)帶上方(fang)(fang)(fang)安裝(zhuang)(zhuang)“皮(pi)(pi)上皮(pi)(pi)”,用于輔助(zhu)采區生產運輸需(xu)要(yao),年(nian)節約電(dian)費162萬元。對(dui)3下A07皮(pi)(pi)帶巷(xiang)1#、2#皮(pi)(pi)帶進行變頻(pin)改造(zao),配(pei)置智(zhi)能煤流(liu)控制系統,降(jiang)低電(dian)耗(hao),目(mu)前皮(pi)(pi)帶運輸效(xiao)率為(wei)70%。累計(ji)停用變壓(ya)器7臺(tai),更換淘汰老舊開關150余臺(tai),優(you)化后各采區變電(dian)所變壓(ya)器負荷(he)平均為(wei)75%,年(nian)可節約電(dian)費13.6萬元。組織開展水(shui)倉清淤,水(shui)倉有效(xiao)容量增加至(zhi)90%,-300污(wu)水(shui)處(chu)理站安裝(zhuang)(zhuang)恒壓(ya)供水(shui)系統,有效(xiao)減少了水(shui)泵、電(dian)機磨損和電(dian)能消(xiao)耗(hao),-300水(shui)泵噸(dun)水(shui)百米(mi)電(dian)耗(hao)由(you)原(yuan)來的0.48度(du)(du)(du)(du)(du)降(jiang)至(zhi)0.41度(du)(du)(du)(du)(du),降(jiang)幅(fu)14.6%;-405水(shui)泵噸(dun)水(shui)百米(mi)電(dian)耗(hao)由(you)原(yuan)來的0.45度(du)(du)(du)(du)(du)降(jiang)至(zhi)0.36度(du)(du)(du)(du)(du),降(jiang)幅(fu)20%。持續(xu)抓好(hao)通風降(jiang)阻工作,共封閉(bi)閑置巷(xiang)道10處(chu)、長度(du)(du)(du)(du)(du)1719m,對(dui)總(zong)回風巷(xiang)等巷(xiang)道擴修212米(mi);對(dui)一采區密閉(bi)、輔助(zhu)采區沿空留巷(xiang)噴涂和通風設施進行堵漏,累計(ji)減少漏風276立方(fang)(fang)(fang)米(mi)/分鐘。1-7月(yue)全礦噸(dun)煤電(dian)耗(hao)降(jiang)至(zhi)23.77度(du)(du)(du)(du)(du)/噸(dun),比2020年(nian)7-10月(yue)降(jiang)低了1.81度(du)(du)(du)(du)(du)/噸(dun),降(jiang)幅(fu)7%。
四是在煤(mei)質提升(sheng)(sheng)方面,著力提升(sheng)(sheng)核(he)(he)定(ding)產能背景下的(de)煤(mei)炭(tan)產量,做大(da)(da)分(fen)母,降(jiang)(jiang)低(di)煤(mei)炭(tan)單位成本。緊緊圍繞“含(han)(han)矸(gan)(gan)(gan)率(lv)、含(han)(han)雜(za)(za)率(lv)”兩個(ge)重點(dian),從(cong)采掘源頭(tou)、從(cong)每個(ge)細節(jie)抓起,采取多(duo)種措施減少矸(gan)(gan)(gan)石(shi)、減少雜(za)(za)物(wu),特別(bie)是在工作面煤(mei)層變薄時(shi),嚴(yan)格控制采高,把架間漏矸(gan)(gan)(gan)清理至(zhi)老(lao)空(kong);大(da)(da)塊(kuai)矸(gan)(gan)(gan)石(shi)揀出裝袋或(huo)沿巷幫碼放整齊,回(hui)填老(lao)空(kong),嚴(yan)格落(luo)實工作面過構造帶分(fen)裝分(fen)運措施,降(jiang)(jiang)低(di)原煤(mei)含(han)(han)矸(gan)(gan)(gan)率(lv)。根據接續(xu)安排和規劃設計,超前做好預測預報,及時(shi)測算3上、3下煤(mei)配比,做好高低(di)灰煤(mei)層配采,實現工作面精準配采。持續(xu)強化“管(guan)理人員(yuan)和一(yi)線員(yuan)工”煤(mei)質意識提升(sheng)(sheng),嚴(yan)格執行“商(shang)品煤(mei)率(lv)”獎懲、“雜(za)(za)物(wu)回(hui)購”考核(he)(he)等制度(du),落(luo)實毛煤(mei)含(han)(han)雜(za)(za)率(lv)抽(chou)查(cha)管(guan)理,不斷強化煤(mei)炭(tan)產、運、洗、存(cun)全(quan)過程管(guan)控。1-7月(yue)(yue)份原煤(mei)含(han)(han)矸(gan)(gan)(gan)率(lv)為(wei)22%,比去(qu)(qu)年29%降(jiang)(jiang)低(di)7個(ge)百分(fen)點(dian),預計全(quan)年可增加商(shang)品煤(mei)4萬(wan)噸(dun);毛煤(mei)含(han)(han)雜(za)(za)率(lv)為(wei)27千(qian)(qian)克/萬(wan)噸(dun),比去(qu)(qu)年40千(qian)(qian)克/萬(wan)噸(dun)減少13千(qian)(qian)克/萬(wan)噸(dun),降(jiang)(jiang)幅32.5%。1-7月(yue)(yue)份平(ping)均發熱量超集團公司考核(he)(he)指標126大(da)(da)卡/千(qian)(qian)克,比去(qu)(qu)年7-10月(yue)(yue)提高365大(da)(da)卡/千(qian)(qian)克,增幅9.7%。
三、強化人工成本管控
一是優(you)化勞(lao)動(dong)(dong)組(zu)織降(jiang)本。積極推動(dong)(dong)勞(lao)動(dong)(dong)組(zu)織變革,嚴把人(ren)員(yuan)(yuan)進口關,加(jia)強用(yong)工(gong)(gong)總量剛性管(guan)控(kong),常態化開展控(kong)員(yuan)(yuan)提效(xiao)工(gong)(gong)作,實施“動(dong)(dong)態”定(ding)員(yuan)(yuan),深挖(wa)現有人(ren)員(yuan)(yuan)潛能(neng)。1-7月通過(guo)專業化隊伍(wu)輸出、人(ren)員(yuan)(yuan)清退(tui)等(deng)方式減少人(ren)工(gong)(gong)成本387萬(wan)元(yuan),單位成本減少8.7元(yuan)/噸;二是強化工(gong)(gong)效(xiao)聯(lian)動(dong)(dong)降(jiang)本。修(xiu)訂工(gong)(gong)效(xiao)聯(lian)動(dong)(dong)考核(he)辦(ban)法,建立健全全員(yuan)(yuan)業績考核(he)制度體(ti)系,完善工(gong)(gong)效(xiao)考核(he)掛鉤機制并嚴格執行,切實做到工(gong)(gong)資(zi)與效(xiao)益(yi)同向聯(lian)動(dong)(dong)。其中,機關人(ren)員(yuan)(yuan)2月份和7月份績效(xiao)工(gong)(gong)資(zi)下(xia)調(diao)20%,金降(jiang)本24.72萬(wan)元(yuan)。
四、強化財務管理降本
一(yi)是(shi)(shi)加(jia)大(da)低效無效資(zi)產處(chu)置力(li)(li)度(du)(du),通過“干將”APP競(jing)拍,處(chu)理(li)報廢設(she)備(bei)殘料(liao)254噸(dun),回收(shou)(shou)(shou)現(xian)金(jin)(jin)流63.87萬(wan)元;處(chu)理(li)監獄移(yi)交的(de)毀損、淘汰材料(liao)及地面工廣廢舊材料(liao)167噸(dun),回收(shou)(shou)(shou)現(xian)金(jin)(jin)流92.42萬(wan)元;堅(jian)(jian)(jian)持“專班管(guan)(guan)理(li)、一(yi)企一(yi)策(ce)”,持續推進逾期債(zhai)(zhai)權(quan)清(qing)收(shou)(shou)(shou),1-7月收(shou)(shou)(shou)回逾期債(zhai)(zhai)權(quan)530萬(wan)元;二(er)是(shi)(shi)加(jia)大(da)資(zi)金(jin)(jin)管(guan)(guan)理(li)創(chuang)效力(li)(li)度(du)(du),通過簽(qian)訂個性化(hua)存(cun)款協議提(ti)升(sheng)商票付款比例等實(shi)(shi)現(xian)創(chuang)效226萬(wan)元;三是(shi)(shi)嚴格(ge)現(xian)金(jin)(jin)流管(guan)(guan)理(li),嚴格(ge)資(zi)金(jin)(jin)預算(suan)管(guan)(guan)控(kong),嚴格(ge)負債(zhai)(zhai)規模管(guan)(guan)控(kong),堅(jian)(jian)(jian)持“以收(shou)(shou)(shou)定支(zhi)”,合理(li)控(kong)制應付款項支(zhi)付節奏,在合同簽(qian)訂中爭取寬(kuan)松(song)的(de)資(zi)金(jin)(jin)支(zhi)付條件,保持應收(shou)(shou)(shou)、應付業務的(de)結構相對匹(pi)配,促(cu)進資(zi)金(jin)(jin)流動(dong)性提(ti)升(sheng)。二(er)季(ji)度(du)(du)實(shi)(shi)現(xian)經營現(xian)金(jin)(jin)凈流量環(huan)比增加(jia)5110萬(wan)元,為企業發展提(ti)供堅(jian)(jian)(jian)強自有(you)資(zi)金(jin)(jin)保障;四(si)是(shi)(shi)加(jia)大(da)稅收(shou)(shou)(shou)等優(you)惠政(zheng)策(ce)研究力(li)(li)度(du)(du),實(shi)(shi)現(xian)稅費和政(zheng)策(ce)資(zi)金(jin)(jin)降(jiang)本。
五、強化管理協同降本
一是強化(hua)(hua)設備(bei)集(ji)(ji)約管(guan)(guan)理(li)(li)(li),通過集(ji)(ji)團(tuan)設備(bei)共享平臺(tai),做(zuo)好(hao)設備(bei)集(ji)(ji)約利用(yong)文(wen)章。1-7月(yue)調(diao)(diao)(diao)出梭(suo)式礦(kuang)車三(san)臺(tai)58萬元(yuan),液(ye)壓(ya)支(zhi)架40架112萬元(yuan);二是強化(hua)(hua)材料集(ji)(ji)約管(guan)(guan)理(li)(li)(li),取消了各工區的(de)小倉(cang)(cang)庫,盤點盤活各部門現有(you)倉(cang)(cang)儲材料,減少庫存(cun)積(ji)壓(ya),共調(diao)(diao)(diao)劑盤活庫存(cun)材料金額70萬元(yuan)。嚴格材料計劃管(guan)(guan)理(li)(li)(li),在確保安全前提(ti)下提(ti)高舊材料的(de)利用(yong)效率,強化(hua)(hua)對回撤(che)設備(bei)及(ji)附件維護(hu)保養的(de)監督及(ji)考核,1-7月(yue)實現材料管(guan)(guan)理(li)(li)(li)降(jiang)(jiang)本298萬元(yuan);三(san)是強化(hua)(hua)用(yong)電(dian)(dian)管(guan)(guan)理(li)(li)(li),嚴格執行“避(bi)峰填谷(gu)”用(yong)電(dian)(dian)制度,利用(yong)倉(cang)(cang)儲做(zuo)好(hao)主副井提(ti)升(sheng),打滿谷(gu)段(duan),用(yong)好(hao)平段(duan),保證(zheng)夜(ye)(ye)班(ban)用(yong)電(dian)(dian)低谷(gu)段(duan)提(ti)升(sheng)滿負荷運行,平段(duan)調(diao)(diao)(diao)節;夜(ye)(ye)班(ban)集(ji)(ji)中(zhong)提(ti)升(sheng)矸石(shi),中(zhong)班(ban)峰段(duan)不提(ti)升(sheng),矸石(shi)在大(da)巷存(cun)放,平段(duan)調(diao)(diao)(diao)節提(ti)升(sheng)。-300及(ji)-405中(zhong)央泵房全部實現夜(ye)(ye)班(ban)谷(gu)段(duan)排水;根據用(yong)電(dian)(dian)政策合理(li)(li)(li)安排檢修作業時(shi)間;調(diao)(diao)(diao)整優化(hua)(hua)掘進勞動組織,峰段(duan)不進行出煤(矸)作業。通過以上措(cuo)施。1-7月(yue)噸(dun)煤電(dian)(dian)費19.24元(yuan)/噸(dun),同比(bi)下降(jiang)(jiang)2.12元(yuan)/噸(dun),降(jiang)(jiang)幅9.92%,節約電(dian)(dian)費支(zhi)出200余(yu)萬元(yuan)。
六、壓縮非生產性支出
大力(li)削(xue)減非(fei)生產性、非(fei)緊迫性支出(chu)(chu),精(jing)打(da)細算,精(jing)當投入,預算前置把(ba)關、過程從嚴(yan)管控。嚴(yan)控地面零星工程建設、嚴(yan)控各類福利性補貼性支出(chu)(chu)、嚴(yan)控“四項”費用。1-7月可(ke)控費用3369萬元(yuan),同比減少147萬元(yuan),減幅4.18%。